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New Update: Healthcare Costs Increasing by Over 60% in Some States. Will you be impacted?

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Steel Dynamics Retirees Face Rising Health Care Costs: Insights from Patrick Ray & Tyson Mavar

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Healthcare Provider Update: Healthcare Provider for Steel Dynamics Steel Dynamics, Inc. primarily collaborates with Anthem Blue Cross Blue Shield as their healthcare provider. This partnership enables them to offer a range of health care benefits to employees, including comprehensive medical coverage options tailored to their workforce's needs. Potential Healthcare Cost Increases in 2026 As Steel Dynamics looks ahead to 2026, employees may face significant healthcare cost increases. The projected spikes in healthcare premiums, particularly in the Affordable Care Act (ACA) marketplace, suggest that some states could see rate hikes exceeding 60%. Factors such as the potential expiration of enhanced federal premium subsidies and ongoing medical cost inflation are likely to place a heavier financial burden on employees. As companies, including Steel Dynamics, brace for these changes, many are expected to adjust benefit structures, potentially leading to higher deductibles and out-of-pocket expenses for their workforce. Thus, staying informed about these shifts will be crucial for employees managing their healthcare plans in the coming year. Click here to learn more

'With health care inflation outpacing general costs, Steel Dynamics employees should consider building personalized strategies that include HSAs and emergency reserves to help manage future medical expenses.' — Michael Corgiat, a representative of The Retirement Group, a division of Wealth Enhancement.

'As medical expenses continue to rise, Steel Dynamics employees benefit from proactively incorporating health care costs into their retirement planning through customized approaches like HSAs and dedicated emergency funds.' — Brent Wolf, a representative of The Retirement Group, a division of Wealth Enhancement.

In this article we will discuss:

  1. How health care inflation impacts retirement planning for Fortune 500 employees.

  2. Strategies with Health Savings Accounts (HSAs) and emergency medical funds.

  3. The need for tailored planning to meet Medicare gaps and long-term care needs.

Managing retirement health care costs calls for thoughtful planning, especially as medical expenses continue to outpace general inflation. Yet, for Fortune 500 professionals approaching retirement, generic guidance often misses the mark. Patrick Ray and Tyson Mavar of The Retirement Group, a division of Wealth Enhancement, recommend a customized approach that factors in health care inflation, coverage choices, tax-efficient tools, and access to liquid funds for unexpected medical events.

Health Care Estimate for Retirees

According to the Fidelity Retiree Health Care Cost Estimate, a 65-year‑old retiring in 2025 may need approximately $172,500 saved to cover health and medical expenses during retirement—an increase of over 4% since 2024. 1  Notably, this estimate assumes enrollment in Medicare Parts A, B, and D and excludes the costs of long‑term care.

Of that estimate, 44% of the costs would go to Medicare Parts B and D premiums, 47% relate to standard out‑of‑pocket costs (such as co-payments and deductibles), and 9% would be needed to purchase prescription medications. 1

These trends are particularly concerning given that roughly 20% of Americans say they haven’t considered health care in retirement planning, while 17% haven’t taken any planning steps yet. 2

For its part, the Employee Benefit Research Institute (EBRI) notes that a 65‑year‑old couple with higher prescription drug expenses may need as much as $413,000 to have a 90% likelihood of covering their medical needs in retirement. 3

The Value of a Personalized Retirement Health Care Approach

In light of this data, Ray and Mavar recommend developing a retirement health care strategy tailored to each individual's situation, particularly for those at large employers like Fortune 500. Key components could include:

  • - Estimating expected medical needs

  • - Using Health Savings Accounts (HSAs)

  • - Keeping readily available funds for emergencies

  • - Aligning health care coverage with lifespan and income expectations

1. Estimating Your Health Care Budget

Although industry research offers a baseline for average health care costs, it does not consider the full range of medical expenses Steel Dynamics employees could face post-retirement. For instance, if you factor in costs related to long-term care, estimates could balloon by an additional $26,000 to $127,750 per year. 4

Beyond long-term care, additional cost categories could include:

  • - Medicare premiums

  • - Prescription medications and co‑pays

  • - Services not covered by Medicare (e.g., dental, vision)

Ray and Mavar caution Fortune 500 professionals not to underestimate these figures when planning.

2. Gaps in Preparedness

With 17% of Americans having taken no action to plan for health care in retirement, Ray and Mavar emphasize treating health care planning as a central component—not an afterthought.

3. Making Full Use of HSAs

Ray and Mavar suggest consistently contributing to HSAs during working years. For instance, a 35‑year‑old contributing up to $4,300 annually and assuming a 7% return might accumulate over  $500,000  by age 65, including approximately  $140,000 in tax savings . Only about  30%  of HSA holders currently invest those balances.

In their recent webinar, ' Leveraging HSAs to Reduce Health Care Costs ,' Mavar described benefits such as tax‑free growth and withdrawals for qualified medical expenses for those with high‑deductible health plans.

4. Building an Emergency Medical Reserve

Unexpected diagnoses or emergencies can quickly drain resources. Mavar recommends a separate cash reserve—such as in a money market or high‑yield savings account—outside primary retirement accounts. This may help retirees handle health care shocks without impacting long‑term investments.

  • Broader Economic Landscape: Health Care Inflation and Trends

Health care spending is projected to continue rising. In a report published by federal actuaries, U.S. health care spending is expected to rise by 7.1% in 2025—well ahead of general inflation. 5  Reasons for this rise range from growing personal health care spending and hospital spending growth, to prescription drugs and physician services. As a result, health care expenses could account for 20% of U.S. GDP by 2033. 5

At the same time, many health care insurers report higher medical-loss ratios, indicating increased spending on care—including chronic disease management and mental health services—costs that could be passed down to retirees.

Key Recommendations for Retirement Health Care Preparation

  • As Mavar and Ray note, the $172,500 estimate for those retiring in 2025 is simply a starting reference point. Early retirement or long-term care needs could push your total higher.

  • If you are among the percentage of people who has not yet considered health care costs in your retirement planning, now is the time to start. By leveraging the triple tax advantages available through HSAs, putting aside sufficient reserves to address medical emergencies, and exploring individual strategies that take your personal coverage choices, retirement timing, and health conditions into account, you can build a safety net that considers your long-term health care spending needs.

Final Thoughts

Health care outcomes and personal circumstances vary widely—especially among long‑time Fortune 500 professionals. A tailored planning strategy—covering realistic spending projections, full use of HSAs, dedicated medical reserves, and thoughtful coverage choices—can help support a more predictable and manageable retirement journey.

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Sources:

1. Fidelity Investments. “ Fidelity Investments Releases 2025 Retiree Health Care Cost Estimate: A Timely Reminder for All Generations .” 30 July 2025.

2. Barron's. “ The Healthcare Tab for Retirees Keeps Growing. How to Prepare ,” by Elizabeth O'Brien. 30 July 2025.

3. EBRI. ' New Research Report Finds Projected Savings Medicare Beneficiaries Need for Health Expenses Increased Again in 2023 .' 29 Jan. 2024. 

4. Genworth. ' Genworth and CareScout Release Cost of Care Survey Results for 2024 .' 4 March 2025. 

5. Fierce Healthcare. “ CMS study: Healthcare spending likely to grow by 7.1% in 2025 ,” by Paige Minemyer. 30 June 2025.

What is the purpose of the 401(k) plan offered by Steel Dynamics?

The 401(k) plan at Steel Dynamics is designed to help employees save for retirement by allowing them to contribute a portion of their salary on a pre-tax basis.

How can employees at Steel Dynamics enroll in the 401(k) plan?

Employees at Steel Dynamics can enroll in the 401(k) plan by completing the enrollment process through the company’s benefits portal or by contacting the HR department for assistance.

Does Steel Dynamics match employee contributions to the 401(k) plan?

Yes, Steel Dynamics offers a matching contribution to employee 401(k) plans, which helps enhance retirement savings.

What is the maximum contribution limit for Steel Dynamics' 401(k) plan?

The maximum contribution limit for Steel Dynamics' 401(k) plan is aligned with the IRS limits, which may change annually. Employees should check the latest IRS guidelines for the current limit.

Can Steel Dynamics employees choose their investment options within the 401(k) plan?

Yes, employees at Steel Dynamics can choose from a variety of investment options within the 401(k) plan to tailor their retirement savings according to their risk tolerance and investment goals.

What types of investment options are available in Steel Dynamics' 401(k) plan?

Steel Dynamics' 401(k) plan typically offers a range of investment options, including mutual funds, target-date funds, and possibly company stock.

When can employees at Steel Dynamics start contributing to the 401(k) plan?

Employees at Steel Dynamics can start contributing to the 401(k) plan after completing their eligibility requirements, which are outlined in the plan documents.

Is there a vesting schedule for Steel Dynamics' matching contributions?

Yes, Steel Dynamics has a vesting schedule for matching contributions, meaning employees must work for the company for a certain period before they fully own the matched funds.

How often can Steel Dynamics employees change their 401(k) contribution amount?

Employees at Steel Dynamics can typically change their 401(k) contribution amount at any time, subject to the plan's specific rules.

What happens to Steel Dynamics employees' 401(k) funds if they leave the company?

If Steel Dynamics employees leave the company, they have several options for their 401(k) funds, including rolling them over to another retirement account, cashing out, or leaving the funds in the Steel Dynamics plan if permitted.

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